Ultrasonic Stencil Cleaner with Dual Wash Tanks
Second Ultrasonic Wash Tank
First Ultrasonic Wash Tank
Rinse Station
Drying Rack
Spray Gun for Rinsing Stencils
Control Panel
The Model 2003 Stencil & Pallet Cleaner is a semi-automatic system configured with two ultrasonic wash tanks. This is an excellent machine for users desiring to clean multiple applications in the same machine.
- Stainless Steel Construction
- Adjustable Temperature Heated Wash Tanks
- Low Profile for Easy Loading and Unloading
- Cleans All Types of Solder Pastes
- Use with 440-R Detergent
All Smart Sonic Stencil Cleaners are guaranteed to
clean any type of solder paste from any fine-pitch stencil when using Smart Sonic’s 440-R® SMT Detergent.
Rinse Station
Ultrasonic Wash Tank #2
Ultrasonic Wash Tank #1
Drip Free Edge
Stainless Steel Construction
Spray Gun to Rinse Stencils
Controls for Ultrasonic Tank #1
Controls for Ultrasonic Tank #2
Cabinet Houses Equipment and Custom Features
A Complete Stencil Cleaning Process - From One Source!
The Model 2003 Stencil & Pallet Cleaner is designed for multiple cleaning applications involving different contaminants and offers an affordable alternative to the user requiring high quality, EPA compliance, and guaranteed performance. The standard configuration consists of one ambient ultrasonic wash tank, one heated ultrasonic wash tank, and one spray rinse tank allowing the user to safely clean solder paste stencils at ambient temperature while cleaning adhesives and flux residue in the heated wash tank. Separate wash tanks also eliminate the potential of cross contamination between the various cleaning applications.
The Model 2003 is ergonomically designed for easy loading and unloading of large 29-inch (750 mm) stencils without the need of unwieldy baskets or step platforms. The liquid depth of the wash tank is 25-inches to facilitate cleaning only the contaminated portion of large stencils and allowing for a lower overall profile. The remaining 4-inches of the stencil does not contact the wash solution and serves as a convenient “handle” eliminating the need for a stencil basket. The lower profile also eliminates the need of a loading platform that is often required by other ultrasonic stencil cleaners.*
The Smart Sonic Stencil Cleaning Process has been evaluated for specific parameters of environmental safety, user safety, and cleaning efficiency. Smart Sonic Stencil Cleaners and 440-R SMT Detergent are each winners of the SMT Vision Award. No other cleaning process has been evaluated and recognized by the industry experts or have reached such high standards.
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Smart Sonic provides a complete turnkey solution for Stencil Cleaning. While other companies only provide one phase of the stencil cleaning process, Smart Sonic ensures that you will achieve effective ultrasonic cleaning with a powerful, but environmentally safe detergent to clean all solder pastes.
Ultrasonic Stencil Cleaning
Smart Sonic offers a wide array of ultrasonic equipment, from fully automatic stencil cleaners to semi-automatic stencil cleaners.
Smart Sonic Stencil Cleaners are able to clean any type of solder paste from any fine pitch stencil, at the same time its low power density is safe for cleaning misprinted PCBs and pallets. Its low-temperature cleaning conserves energy and protects stencils from heat distortion and adhesive failure.
All Smart Sonics Stencil Cleaners are able to communicate with an EnviroGuard System or a Smart Sonic Evaporator. This provides for a more automated and environmentally friendly Closed-loop Stencil Cleaning System.
SMT Detergent
Smart Sonic’s 440-R SMT Detergent is the workhorse of the Smart Sonic Process. 440-R is an effective chemistry for cleaning all types of solder paste.
More importantly, 440-R does not contain any Volatile Organic Compounds (Zero-VOC), which means that Smart Sonic is able to treat the wastewater through evaporation or through resin filters.
Other SMT detergents contain volatile compounds which are hazardous to evaporate or require more complex wastewater filtration.
Water Treatment
Smart Sonic provides two methods for treating SMT wastewater. Our most popular method is with the Model EZ-0 and the Model SE-1 evaporators. Wastewater is heated and evaporated through an exhaust duct. After the water is evaporated, you can easily dispose of the remaining solids.
Smart Sonic offers wastewater treatment through carbon and resin filters with our EnvrioGuard System. Our filter will catch any solder paste or harmful chemicals, and it can provide an additional source for Deionized (DI) water. This method is more popular where our clients don’t have a suitable means to exhaust vapor for an evaporator or have limited access to DI water.